Large Format Die Cutting & Oversized Die Cutting Services
Precision Oversized Die Cutting for Plastic, Foam & Industrial Materials
At Product Identification Company (PIC), we specialize in large format die cutting services—also known as oversized industrial die cutting. Whether your project needs high-volume packaging components, retail displays, or thick plastic panels, our capability extends beyond standard limits. With advanced machinery and in-house die making, PIC delivers exacting cuts for parts up to 110 inches in length.
Large Format Die Cutting Capabilities
Brausse & Heavy-Duty Die Cutting
Our Brausse PE2M die cutting and creasing machine is engineered for high-speed, large-scale jobs using steel-rule dies. It supports:
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Single-pass cutting up to 55” x 78”
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Dual-pass (two hits) cutting up to 110” long for oversized sheets
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Creasing, embossing, and kiss-cutting features for elaborate designs
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Handling of thick materials and layered assemblies
Complementary Equipment & Presses
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Crest Heated Die-Cutting Presses – Ideal for plastics, laminates, and substrates that require heat-assisted cutting
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Thomson Die-Cutting Presses (Various Sizes) – Reliable mechanical presses for detailed die cutting and embossing
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Samco Clicker Presses – Efficient for softer materials like foam, gasket sheets, and thin composites
All equipment is maintained and calibrated in-house for consistent, repeatable performance
Oversized Die Cutting Applications & Use Cases
Our large format die cutting services support diverse industries and product types, including:
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Retail & POP Displays: Oversized signage and display stands
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Packaging Components: Large inserts, trays, folding boxes
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Industrial Panels & Covers: Protective panels, fascia, equipment overlays
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Gaskets, Liners & Seals: Large-area sealing components
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Architectural & Signage Elements: Dimensional signage, decorative panels
From prototype to production, PIC supports both short-run and long-run requirements with tight tolerance and repeatability
Advantages of Choosing PIC’s Large Format Die Cutting
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Oversized capability up to 110 inches
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Heated platen precision, reducing cracking in rigid materials
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Seamless integration with in-house die making and finishing
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Unmatched reliability via in-house equipment maintenance
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Faster turnaround compared to outsourcing large jobs
Materials for Oversized Die Cutting
We process a wide variety of materials for large format cutting:
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Plastics & Films
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Acrylic (Plexiglas, Lucite)
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Polycarbonate (Lexan) – films & sheets (.005” to .030” in stock)
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Polystyrene
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PVC Film (Rigid & Flexible Vinyl)
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PETG
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BOPP (White & Clear with PSA backing)
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Polyester (Mylar, PET)
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Metals & Composites
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Aluminum
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Stainless Steel
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DieBond (Aluminum composite panels)
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Foams & Boards
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Foam Board / Gator Board
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Expanded PVC (Sintra, Komatex, Celtec, Palight)
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Rubber Gaskets
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Polyethylene Foams
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Corrugated Plastic
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Specialty & Paper-Based
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Formex / Nomex (flame retardant insulators)
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Paper, Chipboard, and Corrugated Stocks
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Wood (thin sheet applications)
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Your Partner for Oversized Die Cutting Projects
Need a partner for your next oversized die cutting job?
📧 Email info@alpack-pic.com or call (973) 955-4747 to get expert guidance, quotes, and production timelines.
Explore related services like Die Cutting Services and Finishing & Fabrication to complete your project in one place.
📍 Contact us today to discuss your large format die cutting needs.
Let's Connect & Get To Work
Whether you’re ready to start a project or simply need guidance on where to begin, we’re here to help. Our commitment to your satisfaction drives us to offer comprehensive support tailored to your needs.
Feel free to use the contact information provided on this page, or take advantage of the contact form below to get in touch. We value your interest and look forward to connecting with you soon!